Grinding Media

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The advantage of EZ Grinding

 

High Dense Small Grain Size

Always Shiny Surface Condition

SEM observation of the internal structure

Surface conditions of      | before (left) and after (right) 50 hr high speed milling

Near nano zirconia powder is used for the grinding beads to achieve almost theoretical density, hardness and toughness. Together with special forming process, our YSZ beads have superior micro structure and physical properties which provides extreme wear resistance and life-time in high speed milling process.

Shiny surface throughout life-time results from high dense internal structure and stable composition. It reduces friction between bead-bead and bead-grinding chamber which benefits temperature control, energy saving, and avoiding damage of the chamber inner wall. On the other hand, always shiny beads are easy to clean which provides time saving when changing product lines and minimizes cross contamination as well.

 

Superior Roundness and Narrow size distribution

Roundness and size distribution of EZ Grinding, 0.5mm

Size distribution and roundness of the beads play the key contribution of milling efficiency. Our YSZ beads, with roundness over 96% and precise sieving control, provides best efficiency in milling.

Specification

Physical Properties of material

·Major Chemical Composition

Property

Value

Specific Gravity (g/cm 3 )

> 6.0

Hardness (Vickers)

1200~1300

Toughness ( M N m -3/2 )

8~10

Crystallite (μm)

< 0.4

Color

Ivory white

Composition

Content (wt % )

ZrO 2

94.5

Y 2 O 3

5.1

Al 2 O 3

0.25

Fe 2 O 3

< 0.002

Na 2 O

< 0.005

· Size range and roundness

Size (mm)

Distribution (mm)

Roundness(%)

0.1

0.1~0.15

Above 90

0.2

0.15~0.25

Above 90

0.3

0.2~0.4

Above 96

0.4

0.3~0.5

0.5

0.4~0.6

0.65

0.5~0.8

0.8

0.65~0.95

1.0

0.8~1.2

1.5

1.3~1.7

Customized dimensions are on request

Application field :
Color related, Electronics, Biotech, Textile, Ceramics, Nano processing

EE_Grinding_Media_Spec_Eng_rev.pdf

 

 

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